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实木酒桶的制作包含了哪些步骤?

发布于:2023-08-15 21:54:50  来源:http://taiheqiang.com

1.桶板修整与定级干燥时桶板两端有时会开裂,要将这部分切掉,并仔细检查每一片桶板是否完好。同时将不同品质的桶板分开。
When repairing and grading and drying the barrel board, there may be cracks at both ends of the barrel board. This part should be cut off and each piece of barrel board should be carefully checked for completeness. Simultaneously separate the barrels of different qualities.
2.整理桶板决定桶板的内外面,双面切削的机器将桶板加工为理想的形状,内面是凹面,外面是凸面。
2. Organizing the barrel board determines the inside and outside of the barrel board. A double-sided cutting machine processes the barrel board into an ideal shape, with a concave inner surface and a convex outer surface.
3.拼接桶板桶板拼接是加工桶板边,这是决定装桶时桶板弯曲度的关键。桶板加工成为中间宽,两端窄,桶板中间的宽度决定橡木桶的中间直径。
3. Splicing of barrel plates and barrel plates is the key to determining the bending degree of the barrel plates during loading, as it involves processing the edges of the barrel plates. The barrel board is processed to be wide in the middle and narrow at both ends, and the width in the middle of the barrel board determines the middle diameter of the oak barrel.
4.装配橡木桶这个步骤是手工操作。将桶板一块一块的拼在一个坚实的铁制桶模上,顶端紧密拼接,末端开放,用几个制桶筛固定住。
4. The process of assembling oak barrels is a manual operation. Assemble the bucket boards one by one onto a solid iron bucket mold, with the top tightly connected and the end open, and secure with several bucket screens.
不锈钢内胆实木酒桶
5.弯曲成型为了将桶板弯曲成型橡木桶,需要将桶板加热,有的是用蒸汽加热,更普遍的是用火烤同时喷水。蒸热后,用绳子套住开放的那头,将桶板筛紧,再用制桶筛套住,一个橡木桶体基本成型。
5. Bending Forming In order to bend the barrel board into an oak barrel, it is necessary to heat the barrel board, some of which are heated by steam, and more commonly, they are roasted over fire and sprayed with water. After steaming, wrap a rope around the open end, sieve the barrel tightly, and then use a barrel sieve to wrap it, forming an oak barrel body.
6.烤干、筛桶和烘烤被制桶筛套住的桶板1压力很大。这时将桶身放到火上烘干为弯板而增加的水分,减轻桶板的压力。接着用几个制桶筛将桶身筛住,使桶身受力均衡,逐渐合缝。烤干和筛桶大约30-40分钟。这时会根据需要烘烤桶身。烘烤度依赖时间而定,时间越长,烘烤度越重。
6. The pressure on the barrel plate 1 that is covered by the barrel sieve during drying, screening, and baking is high. At this point, place the barrel on the fire to dry and increase the moisture content of the bending plate, reducing the pressure on the barrel plate. Next, use several barrel making sieves to screen the barrel body, so that the force on the barrel body is balanced and gradually fits together. Roast and sieve for approximately 30-40 minutes. At this point, the barrel body will be baked as needed. The degree of baking depends on time, and the longer the time, the heavier the degree of baking.
7.烘烤之后,将桶身两头用切磨机切磨出端板槽。
After baking, cut and grind the two ends of the barrel body into end plate grooves using a cutting mill.
8.制桶端板制桶端板比较简单,将桶板放在切削机上切削板边,磨光。然后一块一块拼成桶端板。所有板块两端都钻了钉眼,用木榫钉或合缝钢钉钉紧。
8. Making the barrel end plate is relatively simple. Place the barrel plate on the cutting machine to cut the edge of the plate and polish it. Then piece by piece, assemble the bucket end plate. All plates were drilled with nail holes at both ends and fastened with wooden tenon nails or joint steel nails.
9.切端板用机器将端板切成规定规格的圆形。端板的 直径非常关键,必须在切之前决定。
9. Cut the end plate into circular shapes with specified specifications using a machine. The diameter of the end plate is crucial and must be determined before cutting.
10.装端板装端板时需将桶身一头的桶筛松开,将端板嵌入后再筛上。
10. When installing the end plate, it is necessary to loosen the barrel sieve at one end of the barrel body, insert the end plate, and then screen it on.
11.完成一个橡木桶将橡木桶里外的污迹清理干净,方法有多种,机器磨污,或用沙子去污,使橡木桶看上去清洁干净。
11. Complete an oak barrel to clean the stains inside and outside of the barrel. There are various methods, such as machine grinding or sand cleaning, to make the barrel look clean and tidy.
12.装桶筛用桶筛代替制桶筛,这个过程是用专门的机器操作。
12. Using a drum screen instead of a drum screen is a process that is operated by a specialized machine.
13.测试 是测试。用热水测试桶是否渗漏,热水有压力,可以测试出桶是否渗漏。如果发现渗漏,可以修补或重换桶板。一些酿酒师愿意购买未用热水测试的橡木桶,认为热水会引发霉菌及其它问题。
13. Testing is testing. Use hot water to test the bucket for leaks. If the hot water is under pressure, the bucket can be tested for leaks. If leakage is found, the barrel board can be repaired or replaced. Some winemakers are willing to purchase oak barrels that have not been tested with hot water, believing that hot water can cause mold and other problems.
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